Structural Engineering Tools

Box-girder bridge, prestress losses and serviceability to SIA 262

Follows the force of the tendons along a continuous box girder to SIA 262:2025, from stressing to time infinity, then the equivalent loads, the isostatic and hyperstatic moments of the prestress, the stresses, the crack control and the deflections. Every step shows its formula and the clause it comes from.

Basic SIA 262:2025

Part of the Basic plan

This module is included in the Basic plan and above, with its calculation note.

About this check

clauses, worked example and questions

Follows the force of the tendons along a continuous box girder to SIA 262:2025, from stressing to time infinity, then the equivalent loads, the isostatic and hyperstatic moments of the prestress, the stresses, the crack control and the deflections. Every step shows its formula and the clause it comes from.

What it checks

  • Friction and slip: Pmax = σp,max·Ap, Pmax·e^(−μ·(φx + Δφ·x)), clause 4.1.5.3.3, equation (24), and the length ls affected by the slip, from the area between the friction curve and its mirror equal to Δls·Ep·Ap (clause 4.1.5.3.1). The elongations ΔlL and ΔlR = ∫ P(x)/(Ep·Ap) dx.
  • Elastic shortening: Δσel = j·Ep/Ecm(t)·σc,p, with j = (nP − 1)/(2·nP), and σp0 ≤ min(0.75·fpk; 0.85·fp0,1k), clause 4.1.5.2.2, equation (22).
  • Long-term losses at the key sections: the notional size h0 = 2·Ac/u (clause 3.1.2.7.8), the relaxation Δσpr = 3·ρ1000·σp0 (clause 3.3.2.7.1), creep, shrinkage and relaxation together by EN 1992-1-1 5.10.6, equation (5.46), and σp∞ ≥ 0.45·fpk, clause 4.1.5.2.3.
  • Equivalent loads at time infinity: the upward loads P·|y″| along the low parabolas, the downward load P/Rmin over the reverse curves, the forces FH, FV and the moment ME at the anchors, and the share of g1 + g2 balanced.
  • Moments of the prestress, after stressing and at time infinity: the isostatic Miso,0 = −P0·e and Miso,∞ = −P∞·e, the hyperstatic Mhyp,0 and Mhyp,∞ from the support reactions of the continuous girder, their sums MP,0 and MP,∞, and MQP = Mg + MP,∞.
  • Stresses at stressing: |σc| ≤ 0.6·fck(t), clause 4.1.5.2.4, equation (23), under P0 and the self-weight.
  • Stresses in service at both faces, quasi-permanent and frequent.
  • Crack control: σs,adm = √(9·Es·fctm·wnom/Øs) ≤ fyk, clause 4.4.2.3.4, equation (102), with wnom from Table 17, and fct,eff = kt·fctm for each slab, clause 4.4.1.3, equations (99) and (100).
  • Deflections at the low points: wg, wP, wc, wcφ = wc·(1 + φ), clause 4.4.3.2.4, equation (103), and wfr. Checks: |wcφ| and wfr against the limits you enter.

What you enter and what you get

You enter the spans and the two cross-sections, the concrete at 28 days and at stressing, the permanent loads, load model 1 of SIA 261 with ψ1,q and ψ1,Q, the prestressing steel, the tendons in the bridge and the profile of the resultant tendon. For the stressing: σp,max, one or both ends, μ, Δφ, Δls and nP. Then φ, εcs,∞ and ρ1000, the requirements for cracking, the bars of the slabs, and the deflection limits l/700 and l/500 or your own.

You get the force along the bridge at each stage, the losses at the key sections, the moments of the prestress, every stress and deflection check with its utilisation and clause. With the Basic plan, it prints as an A4 calculation note.

Assumptions and limits

  • The profile is the one of the layout module, from the same inputs.
  • The further permanent loads act after stressing, on the girder already prestressed.
  • The quasi-permanent case holds the permanent loads and the prestress only: ψ2 = 0 for road traffic.
  • Creep stays proportional to the stress below 0.4·fcm (clause 3.1.2.6.3).
  • The hyperstatic moments are linear between the supports, computed with the stiffness of each section. They act on the resistance as well.
  • Uncracked girder: equation (103) holds while the moments stay below the cracking moment. The deflections are relative to the supports.
  • With no tension at either face under the quasi-permanent and frequent cases, the minimum reinforcement against cracking may be omitted (clause 4.4.2.3.5).

Worked example

The three-span girder of 36, 45 and 36 m with ten tendons of 19 strands, stressed from both ends to 1,394 N/mm², μ = 0.2, Δls = 6 mm, φ = 2.0, εcs,∞ = 0.30 ‰ and increased requirements for cracking. Every check passes. These are the module's own results for its worked example, computed when this page was built.

Inputs
InputValueRef.
Number of spans n3
Span lengthsEnd spans alike, interior spans alike
End spans le36 m
Interior spans li45 m
Cross-section along the bridgeA thicker section over the interior supports
Width of the deck B12.5 m
Depth of the girder h2400 mm
Thickness of the top slab tt280 mm
Length of each cantilever bc3.0 m
Thickness of a web bw450 mm
Width of the bottom slab binf5.0 m
Thickness of the bottom slab tb250 mm
Thickness of the top slab tt,s280 mm
Thickness of a web bw,s550 mm
Thickness of the bottom slab tb,s450 mm
Length of this section on each side of a support ls8 m
Characteristic compressive strength fck40 N/mm²
Mean compressive strength fcm48 N/mm²
Mean tensile strength fctm3.5 N/mm²
Mean modulus of elasticity Ecm36000 N/mm²
Compressive strength at stressing fck(t)30 N/mm²§ 4.1.5.2.4
Modulus of elasticity at stressing Ecm(t)33000 N/mm²
Unit weight of the reinforced concrete γ25 kN/m³
Edge beams and parapets, both sides g2,e10 kN/m
Safety barriers, both sides g2,b2 kN/m
Width of the surfacing Br10.5 m
Thickness of the surfacing er100 mm
Unit weight of the surfacing γr24 kN/m³
Width of a notional lane wl3 m
Number of notional lanes nl3
Lane 1: uniform load qk19 kN/m²
Lane 1: load of one axle of the tandem Qk1300 kN
Lane 2: uniform load qk22.5 kN/m²
Lane 2: load of one axle of the tandem Qk2200 kN
Lane 3: uniform load qk32.5 kN/m²
Lane 3: load of one axle of the tandem Qk3100 kN
Uniform load on the remaining area qkr2.5 kN/m²
Adjustment factor of the uniform loads αq0.9
Adjustment factor of the tandems αQ0.9
Factor ψ1 of the uniform traffic loads ψ1,q0.4
Factor ψ1 of the tandems ψ1,Q0.75
Tensile strength of the prestressing steel fpk1860 N/mm²
Proof stress of the prestressing steel fp0,1k1640 N/mm²
Modulus of elasticity of the prestressing steel Ep195000 N/mm²
Area of one strand Ap1150 mm²
Strands per tendon ns19
Tendons in the bridge nT10
Height of the anchors at the ends yE1300 mm
Height of the tendons at the low points yp,f250 mm
Height of the tendons over the interior supports yp,s2150 mm
Low point in the end spans, from the end support ξ0.4
Minimum radius of the tendon Rmin6.5 m
Stress at the jack σp,max1394 N/mm²
Tendons stressedFrom both ends of the bridge
Friction coefficient μ0.2§ 4.1.5.3.3
Unintentional angular deviation Δφ0.005 rad/m§ 4.1.5.3.3
Slip at the anchor (wedge draw-in) Δls6 mm§ 4.1.5.3.1
Tendons stressed one after the other nP10
Final creep coefficient φ2.0§ 3.1.2.6.2
Final shrinkage strain εcs,∞0.30 ‰§ 3.1.2.7.6
Relaxation loss after 1000 hours ρ10002.5 %§ 3.3.2.7.1
Requirements for crackingIncreased§ 4.4.2.2.3
Modulus of elasticity of the reinforcing steel Es205000 N/mm²
Yield strength of the reinforcing steel fyk500 N/mm²
Diameter of the bars of the slabs Øs16 mm
Long-term deflection under quasi-permanent loads: limit l/… l/wqp700
Deflection under the frequent traffic loads: limit l/… l/wfr500
Calculation: The bridge
StepValueRef.
Total length2·le + (n − 2)·liL = 117.00 m
Calculation: The two cross-sections
Step1In the spans2Over the supportsls = 8.0 m each sideRef.
Area Ac m²outline minus the cell6.4557.659
Height of the centroid yG mmabove the bottom face1,5591,410
Second moment of area Ic m⁴5.0896.294
Notional size h0 mm2·Ac/u, u outside and cell304367
Calculation: Permanent loads
StepValueRef.
Self-weight in the spansγ·Acg1,f = 161.4 kN/m
Self-weight over the supportsγ·Ac,sg1,s = 191.5 kN/m
Further permanent loadsg2,e + g2,b + Br·er·γrthey act after stressing, on the girder already prestressedg2 = 37.2 kN/m
Calculation: Road traffic
StepValueRef.
Uniform traffic load on the girderαq·(Σ qk,i·wl + qkr·br)qk = 41.2 kN/m
All the tandems togetherαQ·Σ 2·Qk,itwo axles 1.2 m apartQk = 1,080 kN
Frequent uniform loadψ1,q·qk = 16.5 kN/m
Frequent tandemsψ1,Q·Qk = 810 kN
Calculation: Prestressing steel
StepValueRef.
Prestressing steel of all the tendonsnT·ns·Ap1Ap = 28,500 mm²
Largest stress after stressingmin(0.75·fpk; 0.85·fp0,1k)σp,lim = 1,394 N/mm²§ 4.1.5.2.2 (22)
Calculation: Friction and slip at stressing
StepValueRef.
Force at the jackσp,max·ApPmax = 39.73 MN
Angular deviation from one end to the otherfrom the profileΣφ = 1.620 rad
Force where the friction curves of the two jacks meetPmax·e^(−μ·(φx + Δφ·x))at x = 58.5 mPmin = 31.87 MN§ 4.1.5.3.3 (24)
Friction loss thereΔPμ/Pmax = 19.8 %
Length affected by the slip at the left anchorarea between the friction curve and its mirror = Δls·Ep·Apls = 17.22 m§ 4.1.5.3.1
Force at the left anchor after the slipPa = 35.78 MN
Elongation at the left jack∫ P(x)/(Ep·Ap) dxmeasured on site to control the stressingΔlL = 377 mm
Elongation at the right jackΔlR = 377 mm
Calculation: Force after anchoring and elastic shortening
StepValueRef.
Loss factor of elastic shortening(nP − 1)/(2·nP)j = 0.450
Largest loss of elastic shorteningj·Ep/Ecm(t)·σc,pΔσel = 32.5 N/mm²
Stress in the tendons after stressingσp0 ≤ σp,limη = 0.928 · Pass93 % of the capacity used§ 4.1.5.2.2 (22)
Calculation: Notional size and coefficients
StepValueRef.
Notional size of the girder2·Ac/uto read φ in Figure 2 and β(t − ts) in Figure 3h0 = 304 mm§ 3.1.2.7.8
Calculation: Losses at the key sections
StepValueRef.
Final stress in the tendons not below 0.45·fpk0.45·fpk ≤ σp∞η = 0.877 · Pass88 % of the capacity used§ 4.1.5.2.3
Step1Span 1, low pointx = 14.3 m2Support 1x = 36.0 m3Span 2, low pointx = 58.5 m4Support 2x = 81.0 m5Span 3, low pointx = 102.8 mRef.
Stress after anchoring and elastic shortening σp0 N/mm²1,2811,2011,1031,2011,281
Concrete stress at the tendons, quasi-permanent σc,QP N/mm²compression positive10.986.254.896.2510.98
Relaxation, long term Δσpr N/mm²3·ρ1000·σp096.190.182.790.196.1§ 3.3.2.7.1
Creep, shrinkage and relaxation together Δσp,c+s+r N/mm²(εcs·Ep + 0.8·Δσpr + Ep/Ecm·φ·σc,QP)/(1 + Ep/Ecm·Ap/Ac·(1 + Ac·e²/Ic)·(1 + 0.8·φ))212.4182.3148.4182.3212.4EN 1992-1-1 5.10.6 (5.46)
Stress at time infinity σp∞ N/mm²1,0691,0189541,0181,069
Loss from the stress at the jack Δσ/σp,max %23.326.931.526.923.3
Calculation: Equivalent loads of the prestress at time infinity
Step1Span 12Span 23Span 3Ref.
Mean force of the tendons P∞,m MN30.5027.8930.50
Upward load, left of the low point uL kN/mP·|y″|: 2·P·Δy/(D·(D − a)), or 2·P·Δy/D² towards an end308.8220.1262.3
Upward load, right of the low point uR kN/m262.3220.1308.8
Downward load over the left support us,L kN/mP/Rmin over the length a·4,2904,692
Downward load over the right support us,R kN/m4,6924,290·
Load balanced u/(g1 + g2) %mean upward load over the permanent load144111144
Calculation: Forces at the anchors
StepValueRef.
Horizontal force at the left anchor, time infinityP·cos θEFH = 29.74 MN
Vertical force at the left anchorP·sin θEslope of the tendon θE = 8.30°FV = 4.337 MN
Moment of the anchor force about the centroid−P·eEME = -7.79 MNm
Calculation: Moments of the prestress
Step1Span 1, low pointx = 14.3 m2Support 1x = 36.0 m3Span 2, low pointx = 58.5 m4Support 2x = 81.0 m5Span 3, low pointx = 102.8 mRef.
Isostatic, after stressing Miso,0 MNm−P0·e-47.825.3-41.125.3-47.8
Hyperstatic, after stressing Mhyp,0 MNmfrom the support reactions of the continuous girder10.025.325.325.310.0
Total, after stressing MP,0 MNmMiso + Mhyp-37.850.6-15.950.6-37.8
Isostatic, time infinity Miso,∞ MNm−P∞·e-39.921.5-35.621.5-39.9
Hyperstatic, time infinity Mhyp,∞ MNm8.521.621.621.68.5
Total, time infinity MP,∞ MNm-31.343.1-14.043.1-31.3
Permanent loads Mg MNmg1 + g217.1-35.515.8-35.517.1
Permanent loads and prestress, time infinity MQP MNmMg + MP,∞-14.27.61.77.6-14.2
Calculation: Stresses at stressing
StepValueRef.
Compression in the concrete at stressing|σc| ≤ 0.6·fck(t)η = 0.724 · Pass72 % of the capacity used§ 4.1.5.2.4 (23)
Largest tension at stressingbottom face at x = 36.9 mσct,0 = 0.63 N/mm²
Calculation: Stresses in service
StepValueRef.
Largest compression, quasi-permanentbottom face at x = 12.8 mσc,QP = -9.10 N/mm²
Largest tension, quasi-permanent, top faceat x = 11.3 mσt,QP = -2.30 N/mm²
Largest tension, quasi-permanent, bottom faceat x = 80.1 mσb,QP = -1.58 N/mm²
Largest tension, frequent, top faceat x = 104.3 mσt,fr = -2.01 N/mm²
Largest tension, frequent, bottom faceat x = 58.5 mσb,fr = -1.23 N/mm²
Largest compression, frequentσc,fr = -9.72 N/mm²
Calculation: Crack control
StepValueRef.
Allowed stress in the bars at cracking√(9·Es·fctm·wnom/Øs) ≤ fykwnom = 0.5 mm for increased requirements (Table 17)σs,adm = 449 N/mm²§ 4.4.2.3.4 (102)
Effective tensile strength, top slabkt·fctm, kt = 1/(1 + 0.5·t)t = 280 mm, kt = 0.877fct,eff = 3.07 N/mm²§ 4.4.1.3 (99) (100)
Effective tensile strength, bottom slabkt·fctm, kt = 1/(1 + 0.5·t)t = 250 mm, kt = 0.889fct,eff = 3.11 N/mm²§ 4.4.1.3 (99) (100)
Calculation: Deflections at the low points (downwards positive)
StepValueRef.
Long-term deflection under the quasi-permanent loads|wcφ| ≤ l/700η = 0.537 · Pass54 % of the capacity used
Deflection under the frequent traffic loadswfr ≤ l/500η = 0.069 · Pass7 % of the capacity used
Step1Span 1low point2Span 2low point3Span 3low pointRef.
Permanent loads, elastic wg mmEcm·Ic of each section9.110.69.1
Prestress at time infinity, elastic wP mmnegative: upwards-18.3-7.3-18.3
Quasi-permanent, elastic wc mmwg + wP-9.23.3-9.2
Quasi-permanent, long term wcφ mmwc·(1 + φ)-27.69.9-27.6§ 4.4.3.2.4 (103)
Frequent traffic wfr mmψ1,q·qk on the spans that sag the point + ψ1,Q·Qk at its worst place4.56.24.5
Degree of balancing |wP/wg| %upward deflection of the prestress over the downward one of the permanent loads20269202

How this module is verified

Verified clause by clause against SIA 262:2025 and against independent calculations used on real projects, before release.

Questions

What is the elongation at the jack for?

It is measured on site to control the stressing. In the worked example it is 377.2 mm at each jack.

How large is the friction loss in the worked example?

19.8 % where the friction curves of the two jacks meet, at x = 58.5 m, with Pmin = 31.87 MN.

Which plan includes this module?

The Basic plan, with its calculation note.

Related

Norm: SIA 262:2025 · Page updated: 8 November 2026